Flow Assurance in the Oil Industry
The gas and water
injected to stimulate an increase in the extraction and production of oil can
produce gas and sediments that alter significantly the life span of the flow
lines, process equipments, and production tanks.
With the optimization
of the implicit processes of oil production, oil’s flow assurance has become a key element to predict, prevent, mitigate,
and remove organic and inorganic deposits. This engineer process analyses,
secures, and guarantees efficient and economic transportation of
hydrocarbons from the fields to the extraction and distribution points.
With the
support of various disciplines like hydraulic, thermodynamic, chemistry and
software engineer, it can be prevented harmful effects like corrosion and
erosion that affect the flow and transportation of fluid, which constitutes the
heart and soul of oil production.
To achieve
such end, the content levels of CO2, paraffin deposits, hydrates, asphaltenes
and incrustations are analyzed. While the fluids are transported to the
production facility, changes in pressure and temperature can lead to formation,
accumulation, and dispersion of organic and inorganic solid materials, as well
as liquid and gas bags that can cause plugging at any stage of the hydrocarbon’s
distribution system.
Flow
assurance was used for the first time by the Brazilian company, PetroBras, in
the 90’s, and it was used only in deep waters. It later became a method that attended
more than corrective processes; it allowed predicting and attending flow issues
to avoid possible damages, interruption of the processes, and posterior high
costs.
The preventive factor of flow assurance has gain special
importance because it allows the optimization of the production process at any
stage, including starts, stops, and blockages. It is usually used as a chemical
inhibitor to maintain the formation of incrustations and the production of the
field; this goes from the basic dilution methods to more advance methods with
effective inhibitor the act even before the process begins.